Ratio Analysis on Spinning Industry Ltd

profile of tiptop material coordination compound visor Spinning &038 plain Mills express mail bill intimate app bel particular solar apex fabric stamp Mills check summit thread Dyeing express mail Contact persons Zahur Ahmed PhD, patchaging Director email&160protected com Shahriar Ahmed, Director Operations email&160protected com merchandising &038 Merchandizing For champaignwear Ershad Ullah Khan, GM email&160protected com MD. Mushahed Alam, Manager email&160protected com Belal Hossain, Manager email&160protected com , For intimate app atomic number 18l and Underwear Shahnaz Begum Zharna (Ms), AGM email&160protected om Nasima Begum (Ms), AGM email&160protected com bloom Holdings Limited Head bureau Rupayan Golden Age (5th &038 6th Floor) 99 Gulshan Avenue, Dhaka 1212, Bangladesh Telephone 880-2-9883358 fax +880-2-8810850 or 9861685 WWW. apex wrinkleting. com apexlingerie. com apextextile bell ringering. com Factory Mouza Chandora, P. O. Shafipur, Distric t Gazipur visibility of the textile interlinking of ApexHoldings Introduction Apex textile tortuous consists of four cytosine% trade oriented textile and Gar workforcet manufacturing enterprises under the management of Apex Holdings Limited (AHL).Over the forms the companies under AHL fool built an enviable reputation of existence a reliable vendor of consistent high gear theatrical role, on season de lodgery and compliance with international tote laws &038 environmental prototypes. Companies under AHL have been supplying textiles to several(prenominal) large retail chains in the atomic number 63an Union and north America for the last 20 courses and revere prominent status with them. Our reputation is based on the simple ism that consistent high lineament, on-time delivery and competitive price are the totality of long term relationship in export business. The stuff mixed is made up of 1.Apex Spinning &038 knitwork Mills Limited year of establishment 1991 Vert ical operation, Fabric to primps 2 . 2 2 . 3 meg pcs/calendar calendar calendar month knit-garments 2. Apex Lingerie Limited year of establishment 1999 Vertical operation, Fabric to garments 1. 8 2. 0 million pcs/month bra 3. Apex Textile Printing Mills Limited year of establishment 2006 Vertical operation, Fabric to garments 1. 0 1. 2 million pcs/month knit-garments and 3. 4 to 3. 6 million pcs/month of underwear (mens &038 ladies) 4. Apex Yarn Dyeing Limited year of establishment 2003 Cotton, polyester &038 nylon yarn dis food coloring as well as sew together and embellishment threadsThe AHL textile interlinking is located in a 17 acre fully possessed compound, 35 km from Dhaka international airport on Dhaka-Tangail high fashion. The different units are put upd in conk out built spaces consisting of about 100,000 square meters. The interwoven is furnish with prime power (15 MW), steam (45 T/hr), Thermo boiler (75 million BTU), caustic pee (from waste heat), Compre ssed air (2500 cuM/hour), Process water treatment (8. 0 million liter/ twenty-four hours), and effluent treatment (8. 0 million liters/day). Along with the takings facilities, the complex has a clinic attended by doctors and nurses, child safeguard facilities.Both these are for workers at free of cost. In rise to power, there is a large dining domain and a subsidized stoogeteen for the workers. 1. Apex Spinning &038 Knitting Mills Limited Apex Spinning &038 Knitting Mills Limited (ASKML) is a fully vertical setup to formulate high quality Knit-garments for Children, Ladies and Mens, utilize inhouse fabrics. ASKML is fitted out(p) to develop a wide range of solid dyed fabrics and all-over printed fabrics (reactive, disperse, acid and pigments) using a variety of intents provided by the buyer and/or from ASKMLs own frame division.The fabric can be nib knit or fake knit, 100% cotton, polyester, nylon or respective(a) blends, with or without elastane, yarn dyed or solid dy ed, all from in-house source. The 42 fix lines are supply to train garments starting from the basic paginate 2 of visibleness of the Textile Complex of ApexHoldings childrens items to ladies / mens hooded sport jackets based on designs and specifications and accessories as required by the buyer. The total production energy of the ASKML is 2. 2 to 2. million particles per month, as shown below, with sufficient tractability to allow 25-40% additional expertness of any one of the items. Infants Pcs / month Childrens Pcs / month 1,500,000 1,600,000 Ladies Pcs / month 200,000 250,000 400,000 450,000 2. Apex Lingerie Limited Apex Lingerie Limited ( each) has been setup as a fully vertical operation for the sole purpose of manufacturing high quality brassiere. ALL specializes in brassieres using mostly in house fabrics, narrow fabrics ( elastics) etc.Apex Lingerie Limited pay offs a wide range of styles and designs using a variety of fabrics, lace and accessories based on cust omers requirement. The make up is fully equip to fuck off high quality mould and non-molded bra, with or without plod, with or without under-wire and bra with traditional seams. The total production condenser of the ALL for the different types of bra is 1. 8 to 2. 0 million pieces of bra per month. The production facility is sufficiently flexible to allow 15-20% additional capacity of any of the items.Sports Bra Pcs/month Girls Bra Pcs/month 500,000- 550,000 Ladies Bra standard Pcs/month 600,000- 650,000 Ladies Bra fashion Pcs/month 300,000- 350,000 400,000- 450,000 3. Apex Textile Printing Mills Limited Apex Textile Printing Mills Limited (ATPML) is a fully vertical setup to manufacture high quality Knit-garments and both ladies &038 mens underwear using in-house fabrics. High quality knit-garments for infant and children are manufactured in one floor. In the separate two floors mens and ladies underwear and differents intimate apparels are made.Both the sewing floors use in -house fabrics and components manufactured within the Apex textile complex. The deeds is equipped with facilities to produce garments starting from the infant sleep sack / body suits to ladies / mens hooded sport jackets, based on designs, fabrics and accessories as required by the buyer. The garments can be from basic to complicated cut &038 sew, with placement prints, embroidery or both. varlet 3 of visibility of the Textile Complex of ApexHoldings The production capacity of the knitwear segment of ATPML is about 1. 0 to 1. million pieces per month of knit garments and that of the underwear floors are about 3. 4 to 3. 6 million pieces per month. The two tables below shows the capacities of the 3 floors in ATPML. The capacities of different types of knit-garment, with sufficient flexibility to allow 25-40% additional capacity of any one of the items. Infants Pcs / month Childrens Pcs / month 400,000 450,000 Ladies apparel Pcs / month 300,000 350,000 300,000 400,000 The table b elow shows the sewing capacities of underwear in ATPML. Childrens underwear Pcs / month 600,000 700,000Ladies underwear Pcs / month 1,200,000 1,250,000 Mans underwear Pcs / month 1,600,000 1,650,000 Facilities within Apex Textile complex Apex textile complex is the combination of these 3 vertical operations, from fabrics to garment factories along with Apex Yarn Dyeing Mills limited. Most of the fabrics and other materials for the garments are produced within the Textile complex. Items like lace, under-wires, ring-slide and some special components are imported. Hangers, poly-bags, printed individual boxes, woven cross outs etc are locally available. 1. Garment-makingEach of the three garments factories ASKML (knitwear), ALL (Bra) &038 ATPML (underwear &038 knitwear) have separate and nail set-ups for garment manufacturing, starting from design- sample-pattern to garment application. 1. a. Sample, exemplar and design department The department in each of the garment manufacturin g units is equipped with CAD (Lectra and/or Garber) systems and between 60 to 80 sewing machines to produce samples according to buyers specifications and /or Apexs own designs (see page XX). all told samples are fitted on appropriate fitting-forms and on live models onward sending to the buyers.From digitized patterns, all production markers are produced with optimum efficiency. Page 4 of Profile of the Textile Complex of ApexHoldings Sections of sample, pattern &038 design department 1. b. Cutting department The parapraxis department for each of the sewing floors is equipped with fabric recap, 8 to 12 slip tables, straight knife, luck knife and stripe fabric pilling or lace pilling setups. The capacities of each cutting departments are missionfully matched with the respective sewing capacities, between 60,000 to 100,000 pieces each day. on the whole cut pieces are checked and are prepared into bundles of 20 to 40 pieces.The bundle baskets are sent to the sewing portion. B efore cutting 100% of the fabrics are inspected and laid for sufficient time on cutting tables for relaxation. Sections of the cutting floor Page 5 of Profile of the Textile Complex of ApexHoldings 1. c. stitching department All the sewing floors are equipped with in advance(p) apparel machineries and extensions. The mechanical department is fully equipped with specialized attachment making within facilities. The lines are laid out in a manner to allow 100% inspection of the garments during production. Sewing floor 1. d.Finishing department Completed garments in size lots are cleaned of loose threads, broadcast etc in vacuum suction device, as required. Subsequently, the garments are transferred into an enclosed humidness controlled (air conditioned) room, where, for the Bra and underwear, the garments are inspected and for the knitwears, the garments are finished with steam iron on vacuum tables. After putting all packaging accessories each piece is checked with needle detector before packing for cargo. For all dresss, internal AQL is determined before buyers inspection. Page 6 of Profile of the Textile Complex of ApexHoldingsSections of the finishing floor Another surgical incision of the finishing floor 1. e. Molding &038 Laminating Apex Lingerie Limited in the main uses the mold &038 laminating facility. This part is equipped with foam molding, elastic fabric molding, wet fabric molding, die-cutting (for both foam &038 fabric) and fabric-fabric, foam-fabric, fiber fill-fabric Laminating machinery. Foam molding expertness 52,000 pairs/day and fabric molding capacity 70,000 pairs/day. Foam &038 fabric molding fragment 1. f. Hook &038 centre tape making Apex Lingerie Limited mainly uses the hook &038 eye tape making facility.This section is equipped with fully computerized machinery to Page 7 of Profile of the Textile Complex of ApexHoldings produce both hook tape and eye tapes of up to 4 rows. The Hook &038 eye capacity is about 80,000 pieces/da y. Hook &038 eye making setup 2. Fabrics A large variety of wide fabrics (circular knit &038 warp knit), using a wide range of fibers, 100% cotton, polyester, nylon, diverse blends, micro-fibers with or without spandex and yarn dyed or solid dyed fabrics are produced exclusively for the garments units within the textile complex. 2. a. Wide FabricsCircular knit fabrics at that place are a total of 145 circular knitting machines, most of the machines are equipped with Spandex attachments and have extra-gauge cylinders. Circular knit fabrics can be solid dyed or yarn dyed, with or without Spandex Total dexterity 3 5,000 Kg / day ?? Single Jersey / Pique condenser/day16,500 Kg ?? Interlock / drop needle capacitor/day 6,000 Kg ?? Rib / drop needle rib Capacity/day 6,000 Kg ?? Engineering stripe (up to 6 colors) Capacity/ day 1,500 Kg ?? 3 thread fleece Capacity/day 5,000 Kg Sections of circular knitting departmentPage 8 of Profile of the Textile Complex of ApexHoldings deform knit fabrics Solid dyed or yarn dyed, with or without Spandex ?? Tricot ternary tricot, Charmeuse, mesh, honeycomb, velour, diamond tulle etc (from rigid to 30 % elastane) Capacity 150,000 meters / month ?? Raschel powernet, satinette, slee knit, one way stretch fabric etc (from 5% to 35 % elastane) Capacity 70,000 meters / month ?? unidirectional Various types of Simplex fabrics (up to 35% elastane) Capacity 24,000 meters to 30,000 meters / month Elastane warping, rigid yarn warping and warp knitting sectionsFlat knit fabrics Solid dyed or yarn dyed ?? Collars / cuffs (SHIMA SEIKI) Capacity 6,000 sets / day ?? Fabrics for styling Flat knitting section 2. b. Dyeing &038 finishing facilities for wide fabrics ?? Dyeing machines are suitable for cotton, spandex cotton, polyamide, polyester, viscose, and diverse blends Capacity 55,000 Kg / day Page 9 of Profile of the Textile Complex of ApexHoldings ?? 14 sample dye machines which can produce 40 different sample fabrics in every day. ?? This department is equipped with both open width &038 tubular finishing machinery. ??Fabric finishing section is equipped with stenter / open-width dryer, tubular-dryer / Tumble dryer / open-width compactor / tubular compactor etc suitable for enzyme finish, silicone finish or any specialized finish (e. g. , Teflon coating, antimicrobic coating etc) Capacity 50,000 Kg / day. ?? In addition to all the options for the chemic finishing, the department has sued- / peach-finishing machines for mechanical finishes. Capacity 5,000 Kg/day. ?? For Fleece fabrics, the finishing section is equipped with raising machines, brushing machine and searing machine. Capacity 10,000 Kg/day.Part of the dye department showing a section of the sample dyeing Sections of the dye-finishing Page 10 of Profile of the Textile Complex of ApexHoldings 2. c. Printed Fabrics The printing section can produce about 50,000 meters/day of printed fabrics, with either reactive, disperse, acid or pigment dyes. The All O ver Printing (AOP) section is equipped with adept 12 colors Rotary screen printing setup for knit fabrics with a capacity of about 25,000 meters/day. AND One 12 colors Flat-Bed printing setup for knit fabrics with a capacity of about 22,000 meters/day.Loop steamer / polymerizer / later on print wipeing Digital engraving Computerized design preparation to the full equipped sample &038 strike off preparation Color kitchen binding preparation, sample printing Screen preparation, sample printing and 12 color rotary screen printing Page 11 of Profile of the Textile Complex of ApexHoldings 12 color Flat -bed printing weapon 2. d. Narrow fabrics The narrow fabrics section is equipped with all the necessary machinery to produce a wide range of elastic and non-elastic fabrics. ?? Rubber covering (double covering) Capacity 1200 Kg /day ??Spandex covering (single covering) Capacity 540 Kg / day ?? molest looms (without jacquard) Capacity 3 50,000 meters / day ?? Needle looms ( Jacquard) Capacity 50,000 meters/day ?? pinch Capacity 60,000 meters / day ?? Narrow fabrics dyeing Capacity 350,000 meters / day ?? punctuate printing Capacity 200,000 labels / day Narrow fabric weaving, knitting &038 dyeing Page 12 of Profile of the Textile Complex of ApexHoldings 3. Yarn dyeing ?? Dyed yarn cotton, polyester &038 nylon Capacity 13,000 to 15,000 Kg/day ?? Sewing and embroidery threads Spun polyester, filament polyester / nylon / viscose Capacity 45,000 cones / day . fancywork Yarn dyeing, winding &038 spooling Capacity 15,000 pieces/ day ?? Solid Embroidery 9 color machines ?? Applique ?? Embroidery on print ?? Sequence / cording / boring Embroidery section 5. Placement printing Capacity 60,000 to 100,000 pieces / day in up to 6 colors ?? Pigment / Discharge print ?? hassock / Rubber print Page 13 of Profile of the Textile Complex of ApexHoldings ?? ?? ?? ?? ?? Glitter / Flock print Stone attachment itch printing / metallic shine High density printing video print Sections of Placement printing department 6. Pad printing &038 label printingIn keeping with the need of the market, Apex has setup the facilities to print labels on label tapes as well as printing labels (particularly care labels on bra and underwear) on the body of the garments, using both pad printing machines or using transfer print labels. 7. Washing plant Capacity 25,000 pcs garment / day The washing plant is equipped to wash knit garments with discordant additives, enzymes during wash and also during the drying cycle. Page 14 of Profile of the Textile Complex of ApexHoldings Section of the garment washing plant 8. Packaging &038 StoreAll garments are fully inspected &038 packaged before inspection by buyer or buyers agent. A large area is allocated for the proper storage of the boxes before shipment. Packaging area and storage 9. Quality control &038 Textile testing In addition to the modern machinery &038 equipments, Apex has continuously worked with a wide range of technical foul experts from Japan, Philippines, Hong Kong and Sri Lanka to improve the working and quality control procedure. Sewing technicians work constantly with the operators and supervisor to upgrade the quality standards and optimize efficiency. ??QA department personnel conducts inspection of fabric, cutting, molding, bundle preparation and 100% garment quality inspection and written text at all stages of production. ?? Fabric weight (density), yarn count &038 art object ?? Spectral color matching ?? Color Fastness to wash, Rub, light etc ?? shrinking and other dimensional stability ?? Extension and Modulus etc Page 15 of Profile of the Textile Complex of ApexHoldings Section of takeatory, Spectral equipment and OEKO-TEX certificate In addition, regular testing of yarn, fabrics etc are conducted at our wellequipped lab, accredited by H&038M. 0. Product Development and Fashion Design Department For the last several years, Apexs product development team has been working wi th various buyers to develop newborn fabrics, prints, narrow fabrics, embellishments etc to create new fashion garments for the export market. Based on this experience, in 2010 Apex setup a new independent department for this purpose, staffed by Textile engineers, fashion designers and a complete sample sewing section. The textile engineers in conjunction with the R&038D and fabrics departments develop new fabrics, elastics, prints and other embellishments.Fashion designers use these to develop fashion products for the various export market. This has proven to be very useful to the buyers from USA and Europe and many of them are routinely using this facility. 11. Conformity with International fatigue &038 Environmental Standards Our operations are conducted with awareness for environmental safeguard and we apply it a s our obligation to prevent pollution by complying with pertinent environmental legislations. Apex is one of the countrys very front textiles knit composite indust ries to have its own Effluent Treatment industrial plant (ETP) with a daily capacity of 8 million liters/day.Apex Textile complex fully treats all factory effluent before releasing into the environment. All the factories within the complex are fully compliant with and or dependent by ?? WRAP certified ?? OEKO-TEX Standard 100 ?? OE (Organic Exchange Certificate) ?? GSV / CTPAT authorize ?? Fare Trade ?? ISO 9000 2001 ?? SEDEX ?? Code of Conduct required by study retail stores of the world, e. g. , H&038M, Maidenform, Hanes Brands Inc, Vanity Fair, JC Penney, Target, Lindex, Sear-Kmart, Fruit of the loom, Walmart, The Children Place etcWe follow honourable employment practices and adhere to applicable state, National and International laws on labor employment. We provide a clean, safe and healthy environment, adopt fair labor practices, reward them with wages without any discrimination and we do not meddle in their freedom of association and personal Page 16 of Profile of the Textile Complex of ApexHoldings freedom. In addition, we have the Child care center accommodate with 90 children providing food, nursing etc. 12. Buyers of Apex Textile Complex Our buyers of Knitwear are H&038M, Zara, The Morrison, Oshkosh/Caters, Sainsbury, V a n i t y F a i r .Children Place, Ostin, Buyers of Bra are Maidenform, H&038M, George UK, Vanity Fair, Matalan, Hunkemoller, Charlott, Sears, Next, JC Penney, Kohls, Target, Lindex, Kappahl . Buyers of Underwear are H&038M, George UK, Lindex, Kappahl, DB Apparels, Hema, Next, Pi erre Cardin , 2xist. 13. Delivery time and other Commercial issues typically an order can be made ready for shipment in 30-90 days depending on approvals of the buyer. Prior to the hitch of an order, order details and buyers desired delivery dates are sent to the PPIC (Production Planning and strain Control) department.Upon receiving the export Letter of Credit or Contract, Apexs merchandizing and mercantile department issues purchase orders for the required raw materials. After supplier confirmation of shipment date(s), PPIC department confirms production plans. The production management team, PPIC department, and QAD coordinate the production and the commercial department oversees the export and documentation. 14. How to execute a new order To start business with any of the factories of Apex Textile Complex, you or your vocalisation can visit our factory to see our production facilities, products and compliance issues, or have the factory audited.In addition, you can send us any of the quest along with the sizes &038 colors you want and target date(s) for the shipment(s). A sample of the item(s) you want. OR A sketch of the item(s) you want with complete measurement chart. OR You can ask us to send you samples from our own collections Our merchandizing department will fracture you our costing(s) and send counter sample(s) as soon as possible with and options of shipment dates. Page 17 of